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After completion of your sport orthotic model purchase, critical data collected from a customized questionnaire and a video of your foot (or 3D-scans of your feet taken from heath practitioner) are automatically uploaded to our database for further processing, in order to begin the customization process in the lab, as follows:
All three documented predisposing factors, leading to overuse injury (sudden increase in training volume, sudden increase in training frequency, training exclusively on hard surfaces) are associated with the application of shocks on the athlete’s body (generated from the reaction force imposed on every contact with the ground). Since 1958 to date, where the first modern athletic shoe released, statistics verify that any new technology incorporated into sports shoes, no matter how “creative” for its time it has been, fails to reduce the incidence rate of over-use injuries.
Since anti-vibration shoe-implemented technologies have not managed effectively over-use injuries, research turned in a new direction. According to the latest scientific data, every human tissue (muscles, tendons, bones, fascia), even in the state of rest, vibrates, while the frequency of vibration for each tissue along the lower limb is different. Every shock, generated by athlete’s contact with the ground, also generates vibrations that are amplified by human’s no contractile tissue oscillation. When the frequency of the induced vibration is tuned to the resting vibration frequency of the tissue(tissue resonance phenomenon), then microtrauma is caused. The size and extent of tissue microtrauma is proportional to the intensity and duration of the vibration/resonance, as happens in the scenario of wind/earthquake forces applied on a bridge.
The above explain why the repetitive movement pattern of running activity, enhances the resonance effect and therefore it accounts for the high incidence of over-use injuries in the sport, as well as the ineffectiveness of tested technologies in running shoes. In fact, there are also indications that high-elastic and energy return modern running shoe’s midsoles (“rebound”, “boost”, “react” technologies, etc.) can enhance the phenomenon of tissue vibration resonance in amateur runners, with the consequences mentioned above. The sport-specific, customized, 100% carbon-made orthotic insoles that we manufacture, significantly contribute to tissue vibration attenuation.
Sports performance depends on variable and different factors for every sport, such as aerobic endurance, anaerobic threshold tolerance, strength, speed, explosion, skill etc. However, the indisputable denominator of all, is the assurance of uninterrupted frequency of training stimulus on a daily basis, combined with sufficient metabolic recovery between training sessions, to assimilate training adaptations and minimize risk of injury.
The unique material properties and their case-specific combinations, for the customization of every pair of sports insoles that we produce, exhibit unique properties that protect athletes from overuse injuries, but also increase sport performance in two ways. Directly, by significantly minimizing the phenomenon of tissue resonance, thus limiting neuromuscular fatigue and improving the performance of the athletic shoe by facilitating kinetics and extending their use life span. Indirectly, by promoting optimal recovery in the musculoskeletal system from limiting the metabolic “debt” between frequent training sessions.
The customization process that we follow for the production of our orthotic insoles is not limited to an anatomical fit, based only on athlete’s feet mold. Contrary to anything similar in the global market, we manufacture each pair of orthotics insoles, calculating the biomechanics of each sport and the individual athlete’s characteristics (sports-specific and customized).
We use analytical data collection methods and innovative raw materials (100% carbon fiber impregnated with aerospace-grade resins and carbon-powder 3D-printing), which demonstrate product properties never reported before on a global scale, such as direct sports performance enhancement, improved athletic shoe’s performance, expansion of shoe’s use life span and overuse injuries prevention by minimizing tissue vibration resonance.
And all the above in an unbeatable cost-effectiveness package, that loves the planet and respects the athlete/consumer, because our products last forever. CCP’s custom orthotic insoles never deteriorate, deform, wear or break from use. That is why no periodic replacement is required! In a planet that mandates efficient and friendly technologies, forcing athletic footwear companies to use recyclable materials, documented to exhibit finite properties and short periods of effective use from purchase, the Custom Carbon Project customized orthotics will be the best long-term investment you’ve ever made for your prosperity in your sport!
Should you not sure of which specialized sports orthotic model best meets your needs, you can book an online session with our specialist health clinician, following the link here. With Stelios Petroutsos, you will discuss the specifics of your activity, painful clinical conditions that may be bothering you and anything else concerns you, on how to decide the most suitable orthotic insole model for you.
Stelios Petroutsos is a Specialist Musculoskeletal & Sports Physio, with 22 years of clinical experience under a rich academic background and expertise with athletes of all levels (you can read his CV by following the link here). Needles to mention that a session with Stelios will not focus only on the manufacture of orthotics. You can discuss anything related to his field of expertise, such as methods to safely return to your sport after injury, strength training programs to prevent or treat musculoskeletal injuries, alternative training methods during the recovery phase, investigate predisposing factors leading to recurrent injuries and any other multi-factorial issues that may concern you.
In order to manufacture your orthotics, we initially create a 3D-model of your foot that allows for the creation of a mold, on which the carbon-made orthotic shell is “built”. This way, we ensure a fully customized, anatomical and safe fit. We are not limited though on an anatomical application and this is because we responsibly consider that a “static cast” has limited relevance to the function of the foot during dynamic walking or even more in different sport activities (eg running in a straight line in the marathon Vs. diagonal movement during basketball Vs. constantly changing movement pattern while running on uneven terrain with steep slopes).
For all of the above, we developed an AI driven software that correlates all the data we collect from a special questionnaire and from 3D-scans of your feet, to form a unique athlete’s profile. An automated decision-making algorithm is then applied, which determines both the layering of the front 3D-printed part of your orthotics, as well as the orientation and layering of the pre-impregnated carbon fiber fabrics, onto the mold.
Following each step of the above unique methodology, we create orthotics that they demonstrate specialized properties for every sport and for the individual athlete, which they don’t however “manipulate” the spontaneous movement pattern, shifting excessive loads to other tissues. Contrary to the outdated paradigm of “flat feet correction” (pronation) and the utopian concept of “lower extremity alignment”, our creations will benefit you by working in synergy with the athletic shoe, because they will immediately improve energetics and running economy, by “fine tuning”/adjusting the characteristics of the sports shoe (“cushioning”, “drive”, “comfort”, “drop”, “geometry”, “fit”, “rebound”).
Moreover, the removable 3D-printed heel lifters that accompany each CCP pair of customised insoles, also serve in supporting anatomical inequalities on legs length. At this point, it is fair enough we think, to reverse your initial query, such as: “are traditional orthotics safe for use in sports, since they are made from conventional raw materials that they wear out immediately, and whose prescription is exclusively based only on anatomical cast of the foot, without taking into account the biomechanics of the sport, the individual athlete and the characteristics of the athletic shoe?”
Contrary to the outdated model of foot “pronation” correction and “lower extremity alignment”, well documented in our days to shift unwanted loads across the lower extremity during athletic activity, our custom orthotics work in synergy with the athletic shoe, to directly improve forces (“energetics”) and running economy, through “fine tuning”/adjustment of shoe’s properties, thus preventing overuse injuries while at the same time improving performance, regardless of sport fitness and activity levels.
It is also documented that performance optimization significantly reduces musculoskeletal metabolic “debt”. Therefore, the use of CCP specialised orthotic insoles, accelerate recovery of the musculoskeletal system between frequent and demanding training sessions, which also indirectly enhances sports performance in the long term, since it reduces overuse injury risk during blocks of high frequency and high intensity training sessions. Moreover, the use of CCP orthotic insoles significantly extend athletic shoe’s lifespan by normalizing the contact surface inside the shoe and thus redistributing compressive loads usually applied asymmetrically on the midsole, because of athletes’ foot strike variability (heel strike, over-striding, mid-strike/forefoot strike etc).
Finally, specially designed 3D-printed removable components that accompany each pair of CCP orthotic insoles, ensure a perfect fit in different sports shoes, so that comfort and top performance of the shoe-athlete sum is always achieved.
Of course you can! After completing purchase of the orthotic model that best serves your sports activity, then a personalization process follows. You will be asked to complete a 10′ duration detailed questionnaire and then upload all examination data* that you may hold. All data provided will feed our AI-based manufacturing software, to determine the production details of your specialised sports orthotic insoles.
*it is not mandatory to consult a health practitioner to provide as with data from clinical findings. It’s an additional option that we offer to those who they already hold examination data. A video recording of your feet or true 3D-scanning (if your smart devise has true-depth camera) is OK for us, to conduct a full customization process.
Our original orthotic insole prescription algorithm, the Adaptive Biomechanics Concept (ABC), has evolved through 22 years of documented clinical practice and feedback from thousands of athletes, under the strict framework of a strong academic background. The ABC algorithm is a continuously, adapting decision tree, fed by analytical data of the individual athlete and his activity, in order to optimize the custom production process of each orthotic insole (geometry, hardness, size, combination of layering of materials, etc.). For more than 10 years we update and teach the ABC methodology to health practitioners, who they apply it with complete success, thus confirming the validity and reliability of our methodology. Finally, by using AI and AR-based software we ensure the reliable transfer and optimal utilization of your data in the lab.
A web-platform short questionnaire, guides the athlete (under the principles of the “Adaptive Biomechanics Concept”) to provide useful data that optimize the custom production process of your orthotic soles. Then, an AR-based web-app which integrates machine vision, guides you to easily video your feet by using the camera of any smartphone or tablet (should you already hold 3D-scans of your feet, or motion video analysis taken from a health practitioner*, you can upload it to our database directly, instead of the video recording process). Our AI-powered software correlates all data provided from the questionnaire and feet 3D-scans, to form a unique athlete’s/subject profile. An advanced decision-making algorithm then determines both the custom layering of the 3D-printed anterior part of the orthotic, as well as the orientation and layering of the pre-impregnated carbon fabrics onto the mold. With heat application then, under vacuum conditions, the construction hardens and the orthotic frame is ready. This way, each carbon-made orthotic shell is unique, both in terms of surface geometry (anatomical fit) and in terms of its properties (tolerance to curvature/torsion/compression in different levels of motion). Production of the custom orthotic insole is then finalized, by assembling the individual parts of the orthotic model initially ordered (step one). That is, the attachment of the anterior carbon powdered, 3D-printed part, on the orthotic shell plus the addition of all protective covers. From all the above, it is clear that what you will receive in your hands, is cut and sewn to your measurements for real.
*it is not mandatory to consult a health practitioner to provide as with data from clinical findings. It’s an additional option that we offer to those who they already hold examination data. A video recording of your feet or true 3D-scanning (if your smart devise has true-depth camera) is OK for us, to conduct a full customization process.
Yes, it will! The well documented predisposing factors leading to overuse injuries include sudden increase in total running kilometers, sudden increase in training frequency and training exclusively on hard surfaces. These factors are linked to the generation of shocks to your body, stemming from the reaction force upon ground contact. Despite the evolution of athletic shoe technology, since the release of the first modern athletic shoe in 1958, statistics affirm that, to date, no creative technological advancements have effectively reduced the incidence of overuse injuries.
In response to the limitations of anti-vibration technologies, current research has taken a new direction. Recent scientific data reveals that human tissues (muscles, tendons, bones, fascia) exhibit vibrations even in a state of rest. Each tissue along the lower limb has a distinct frequency of vibration. Ground contacts generate shocks that amplify tissue oscillation. When the induced vibration frequency aligns with the resting vibrational frequency of the tissue through “system tuning,” microtrauma then can occur over time. The size and extent of microtrauma are directly proportional to the intensity and duration of the imposed vibration/resonance, akin to the effects observed in a bridge during wind or earthquakes.
The repetitive movement pattern of running enhances the resonance effect, thus contributing to the high incidence of overuse injuries. This phenomenon also explains the ineffectiveness of established technologies in running shoes. Interestingly, there are indications that high elasticity and energy return from specialy designed midsoles in sports shoes, such as “rebound”, “boost”, “react” technologies, may exacerbate tissue coordination in amateur runners, leading to known negative effects.
In contrast, our sports-specific, custom-made carbon orthotic insoles have been documented to significantly reduce tissue coordination. This suggests a promising avenue for addressing the challenges associated with overuse injuries in runners, offering a tailored and effective solution in the ongoing pursuit of injury prevention.
It’s a common misconception to believe that opting for a softer insole or athletic shoe will alleviate foot pain. However, the reality is that a “soft” surface can introduce instability, leading to an uneven distribution of loads within the structures of the foot. While it may provide temporary relief from pressure, it simultaneously sets the stage for irregular weight distribution.
In the majority of painful musculoskeletal syndromes affecting the foot, the root cause often lies in premature wear and subsequent asymmetric deformation of the midsole in athletic shoes. This deformation results from the varying spontaneous movement patterns of the foot during athletic activities. Introducing a firm orthotic footbed addresses this issue by smoothing the contact surface inside the shoe. By doing so, it redistributes compressive loads, which are otherwise applied asymmetrically to both the midsole of the shoe and the athlete’s foot. This corrective measure creates optimal conditions for “homeostasis and wound healing,” fostering a more stable and balanced environment for the foot.
The “abdominal-adductor syndrome” derives its name from well-documented factors that lead to localized pain in the front part of the pelvis during sports activities. This syndrome is characterized by the weakness or asymmetrical function of an athlete’s abdominal and adductor muscles surrounding the pelvis. While the manifestation appears as muscular, at a pathophysiological level, it primarily involves a stress fracture on the pubic bone, to which the aforementioned muscle groups are attached.
During the return to sports activity post a stress fracture, it becomes crucial not only to rehabilitate muscle function but also to minimize harmful vibrations in the lower limb tissues generated from ground contact. This precaution is particularly significant to prevent recurrence, which is a common concern in the first six months after resuming training and competition.
Recent insights into sports injuries highlight the resonance phenomenon between the vibrational frequency of tissues and the frequency of oscillation imposed on them by external shocks as a dominant predisposing factor in bone and tendon injuries.
We proudly assert that the custom-made sports orthotic insoles crafted at Custom Carbon Project effectively mitigate the resonance phenomenon. As such, their application during the return to sport phase after injury is not only beneficial but also imperative. Our custom orthotic insoles play a crucial role in providing the necessary support to minimize harmful vibrations, contributing to a more secure and expedited recovery process for your return in sport after a stress fracture.
Otherwise pain in the butt just below the bone of the pelvis that we rest on, when sitting on a chair. A common pain condition in speed or endurance runners with the dominant predisposing causes being weakness in the calf muscles, altered running biomechanics and running shoe geometry distortion (usually sedimentation of shoe’s midsole along the heel area).
By fitting in your sports shoes the CCP’s carbon fiber-made custom sports insoles, you will immediately experience an enhanced shoe performance during forward transition and improved midsole geometry. Moreover, our sports insoles significantly limit tissue vibration resonance, a phenomenon known to expedite neuromuscular fatigue which contributes to harmful running pattern alteration.
That is, pain on the outer side of the hip which may originate from the gluteal muscle tendon insertion on the greater trochanter or trochanteric bursa compression due to a tight iliotibial band. This condition can be influenced by various predisposing factors. Notably, poor pelvic stabilization from surrounding muscles and prolonged pronation of the foot and ankle during the single-leg stance phase in running are significant contributors. These factors alter the optimal movement pattern of athletes, leading to an increase in tension along the iliotibial band.
Traditional approaches like stretching and physical interventions may offer temporary relief, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee. Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and normalizing tension in the iliotibial band.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain on the outside surface of the knee, which may radiate slight above or below the joint, caused from excessive pressure, combined with friction, of over-tensioned iliotibial band against sensitive tissues in the area. This condition can be influenced by various predisposing factors. Notably, poor pelvic stabilization from surrounding muscles and prolonged pronation of the foot and ankle during the single-leg stance phase in running are significant contributors. These factors alter the optimal movement pattern of athletes, leading to an increase in tension along the iliotibial band.
Traditional approaches like stretching and physical interventions and taping applications may offer temporary relief, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee. Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus normalizing tendon uneven loading.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain in front of the knee due to excessive compressive and/or shearing loads applied on the tendon. This condition can be influenced by various predisposing factors. Notably, poor pelvic stabilization from surrounding muscles and prolonged pronation of the foot and ankle during the single-leg stance phase in running are significant contributors. These factors alter the optimal movement pattern of athletes, leading to dynamic knee valgus deformity in single stance phase.
Traditional approaches like stretching and physical interventions and taping applications may offer temporary relief, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus removing undue loads on the patellar tendon. Additionally, the 3D-printed insole removable parts enable intelligent parameterization of the sports shoe’s geometry. This functionality allows for effective intervention at different stages of tendon pathology, allowing users to adjust the shoe’s drop—with your purchase you will receive analytical manual of how to optimally use the removable orthotic heel lifts.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link
That is, pain at the front and medial surface of the lower third of the shin which gets worse with sports, especially running sprinting and change of direction. This condition can be influenced by various predisposing factors. Notably, asymmetric development of loads on the tibia due to athlete’s altered movement pattern, uneven shoe’s midsole geometry deformation and the phenomenon of resonance of tissue vibration from the imposition of shock with each step stand out (for more details see answer to question “do CCP custom orthotic insoles protect me from injuries?”) are significant contributors. Physiotherapy, compression tights or abstinence from the sport help to reduce symptoms, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus removing unfair loads from the shin
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain at posteriorly and above the heel, that may be due to excessive compressive loads on the broad insertion of the tendon on the calcaneal bone, or shearing forces at tendon’s mid-portion. This condition can be influenced by various predisposing factors. Notably, worn out shoe’s midsole geometry, poor pelvic stabilization from the surrounding muscles and prolonged foot and ankle pronation during single-leg support in running, are significant contributors. These factors alter athlete’s optimal movement pattern leading to dynamic knee valgus deformity and uneven tendon loading.
Traditional approaches like physical interventions and muscle strengthening may offer temporary relief, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus removing undue loads on the Achilles tendon. Additionally, the 3D-printed insole removable parts enable intelligent parameterization of the sports shoe’s geometry. This functionality allows for effective intervention at different stages of tendon pathology, allowing users to adjust the shoe’s drop—with your purchase you will receive analytical manual of how to optimally use the removable orthotic heel lifts.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, drugs with adverse effects on tendons like statins, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain in the front and medial surface of the lower third of the shin that can extend up to the inside of the ankle joint. This condition can be influenced by various predisposing factors. Notably, prolong pronation of the foot and ankle during single stance phase in running, poor pelvic stabilization from surrounding muscles and worn out sports shoe geometry are significant contributors. These factors lead to excessive tractional and/or compression forces on tibialis posterior tendon.
Physiotherapy, compression tights or abstinence from the sport help to reduce symptoms, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus removing unfair loads from the tibialis posterior tendon.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain or even burning under the foot, along the arch of the foot. Among other predisposing factors, worn shoe’s geometry, stiff ankle joint towards dorsi-flexion and/or prolonged pronation of the foot and ankle during single-leg support in running stand out. These contributors usually alter athlete’s movement pattern, leading to excessive tensile and/or shearing loads on the plantar aponeurosis, which is now considered anatomically and functionally, as an extension of the Achilles tendon under the foot.
Traditional approaches like physical modalities, deep tissue massage and muscle strengthening may offer temporary relief, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus removing undue loads on the plantar tendon. Additionally, the 3D-printed insole removable parts enable intelligent parameterization of the sports shoe’s geometry. This functionality allows for effective intervention at different stages of tendon pathology, allowing users to adjust the shoe’s drop—with your purchase you will receive analytical manual of how to optimally use the removable orthotic heel lifts.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, worn out athletic shoes, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain or/and burning sensation under the heel, which can extend to the front and inside of the arch of the foot. Among other predisposing factors, worn out shoe midsole geometry, prolonged pronation of the foot and ankle during single-leg support in running stand out. These contributors usually alter athlete’s movement pattern, leading to excessive tensile or compressive loads on the plantar aponeurosis under heel. A condition which may gradually lead to protective calcium deposition on the tendon that looks like a thorn on X-ray investigation.
Traditional approaches like physical modalities, silicone heel lifters and muscle strengthening may offer temporary relief, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus removing undue loads from plantar tendon’s insertion. Additionally, the 3D-printed insole removable parts enable intelligent parameterization of the sports shoe’s geometry. This functionality allows for effective intervention at different stages of tendon pathology, allowing users to adjust the shoe’s drop—with your purchase you will receive analytical manual of how to optimally use the removable orthotic heel lifts.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, worn out athletic shoes, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain, burning sensation or/and numbness under the metatarsals that may extend to the toes. Between other predisposing factors, shoes midsole worn out geometry, athletic shoes with narrow toe box area, short shoe’s length and excessive shearing forces on the metatarsals due to prolonged foot and ankle pronation during single-stance in running stand out.
Physical therapy and the application of soft silicone-made inserts do not permanently solve the issue. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizes athlete’s movement pattern and thus removes undue shearing forces on metatarsals. Additionally, the 3D-printed insole removable parts enable intelligent parameterization of the sports shoe’s geometry, while the patented 3D-printed cell network configuration in the front part of the orthotic creates an unparalleled feeling of comfort in your metatarsals and toes. Moreover, our orthotic insoles, cut and sewn to your “correct” measurements, will guide you in choosing the ideal sports shoe size, which is very important in this clinical case.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (diabetes, Morton’s neuroma, worn out athletic shoes, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain or burning under and/or posterior to the big toe that may extend to the arch of the foot. Between other predisposing factors, shoes midsole worn out geometry, short shoe’s length and exsesive shearing forces on the forefoot due to prolonged foot and ankle pronation during single-stance in running stand out. Physical therapy and the application of soft silicone-made inserts do not permanently solve the issue. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizes athlete’s movement pattern and thus removes exsesive forces from forefoot tissues, while the patented 3D-printed cell network configuration in the front part of the orthotic creates unparalleled feeling of comfort for your metatarsals and toes. Moreoever, our orthotic insoles, cut and sewn to your “correct” measurements, will guide you in choosing the ideal sports shoe size, which is very important in this clinical case.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (diabetes, Mortons’ neuroma, worn out athletic shoes, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain, burning or numbness in the dorsum of the forefoot that extends to the toes (usually between 3rd and 4th toes). Between other predisposing factors, shoes midsole worn out geometry, short shoe’s length, narrow shoe’s toe box area and excessive shearing forces on forefoot tissues due to prolonged foot and ankle pronation during single-stance in running stand out. Physical therapy and the application of soft silicone-made inserts do not permanently alleviate symptoms, instead they may worsen the issue because they might further restrict the space in the toes. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizes athlete’s movement pattern and thus removes excessive forces from the forefoot, while the patented 3D-printed cell network configuration in the front part of the orthotic creates unparalleled feeling of comfort for your metatarsals and toes. Moreover, our orthotic insoles, cut and sewn to your “correct” measurements, will guide you in choosing the ideal sports shoe size, which is very important in this clinical case.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (diabetes, nerve double crash syndrome, worn out athletic shoes, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
During the return-to-sports phase following a stress fracture, it is crucial to go beyond restoring muscle function and maintaining fitness. Specifically, there’s a need to address harmful vibrations that induce oscillation in lower limb tissues, aiming to prevent any recurrence—especially common in the initial two months after resuming training and competition.
The resonance phenomenon, wherein the vibrational frequency of tissues aligns with the frequency of oscillation induced by shock, has been identified as a primary predisposing factor in sports injuries affecting bones and tendons. We take immense pride in asserting that the specialized sports insoles crafted by Custom Carbon Project are highly effective in limiting this resonance phenomenon. Consequently, their application during the return-to-sport phase from injury is not only beneficial but is deemed imperative for you who you seek a secure and expedited recovery process towards reaching again your full performance potential.
Recent documentation reveals that vibrations generated during each ground contact while running are amplified by the oscillation of non-contractile tissues. This phenomenon, in addition to factors such as fitness levels, hydration status, and metabolic adaptations, contributes to the predisposition to muscle cramps. The extensive vibrations in tissues not only accelerate neuromuscular fatigue but also serve as a catalyst in the development of this unpleasant and painful condition.
Scientific evidence further suggests that sports shoes with high elasticity and energy return midsoles, featuring technologies such as “rebound,” “boost,” and “react,” may exacerbate the harmful tissue vibration resonance phenomena in amateur runners. In response to these challenges, our sport-specific, customized carbon fiber orthotic insoles have demonstrated their efficacy in significantly reducing tissue resonance. These insoles work synergistically with athletic shoes, enhancing forward propulsion, supporting midsole geometry, normalizing movement patterns, and optimizing musculoskeletal function. Our goal is to provide you with a solution that will minimize muscle cramps development and therefore contribute to an overall improved running experience towards your best performance.
To manufacture your orthotics, we first make a model of your foot to create a mold, on which the carbon fiber orthotic shell is “built”. This is how we ensure a completely customized, anatomical and safe application of our sports orthotic insoles, which are literally cut and sewn for your feet.
Also, unlike the outdated model of pronation control and functional alignment of the foot, which is widely used for the design of conventional orthotic insoles, our orthotic devices don’t manipulate the spontaneous human movement pattern and this is why they don’t support your foot arch firmly.
Because of their firmness, CCP custom insoles can influence athletic shoe’s properties, contrary to the softer conventional custom insoles. In particular, our orthotic sports insoles immediately normalize forces (energetics) and improve running economy and therefore from the very first application you will feel an unexpected freshness in the behavior of your shoes’, stability, balance and facilitation of forward propulsion on every step, without the slightest feeling of uncomfortable pressure on any part of your foot.
Yes, the CCP custom sports insoles are designed to fit seamlessly and securely inside your athletic shoes. This is because, to craft your personalized orthotic insoles we initiate the process by creating a distinct and exclusive mold based on the data extracted from the scan of your feet, ensuring a tailor-made fit with millimeters precision, guaranteeing optimal comfort and support for your unique foot anatomy.
To eradicate any potential size discrepancies, we meticulously assess supplementary information obtained through a comprehensive questionnaire. This includes details such as the sizes of your various sports shoes and the exact length of each foot in centimeters and millimeters. As a tangible outcome of this meticulous process, the Custom Carbon orthotic insoles you receive are not just a product; they are a practical guide in helping you select the ideal size for your athletic shoes, ensuring a harmonious fusion of comfort and performance.
Wearing the specialized orthotic insoles designed for your sports activity in your daily life is hassle-free, as long as your everyday shoes share a similar interior space with your sports shoes, ensuring a proper fit without any issues. If you prefer versatility beyond everyday shoes, you are advised to choose the “hybrid model”. This innovative custom orthotic insole design combines the benefits of the individualized carbon shell with a more elastic front part, facilitating easy adaptation to shoes with narrower toe spaces, spanning from classic sports footwear like football boots and cycling shoes to office shoes and smart casual options.
If you seek a solution without compromises, consider the “Asclepius” model as an additional purchase with your sports orthotic insoles. Crafted primarily for daily use in order to promote optimal recovery between training sessions, it features a more flexible carbon-acrylic orthotic shell and incorporates pronounced curves that seamlessly “hug” the contours of your foot. This unique design provides an unparalleled sense of support and comfort, making it ideal for extended periods of standing and everyday walking.
The “Asclepius” orthotic model stands out as an unrivaled choice for specialized shoes, representing the pinnacle in the global market. Its unparalleled design, featuring developed curves that flawlessly conform to the foot’s anatomy, coupled with a more flexible carbon-acrylic orthotic shell, delivers an extraordinary blend of stability and comfort, making it the perfect companion for mountaineering and skiing boots. The perforated, specially manufactured upper cover ensures ideal breathability and moisture removal, enhancing the overall experience on the mountain.
Moreover, the “Asclepius” excels in providing maximum protection against damaging vibrations, making it an ideal choice for diverse environments such as construction site decks, ships, and factory floors. The reinforced mid-layer crafted from nanotechnology materials (LAR-Midlayer) spans the entire length of the orthotic, offering exceptional insulation against both cold and heat. With its innovative features and unmatched performance, the “Asclepius” stands as the pinnacle choice for those seeking the epitome of support, comfort, and durability in specialized footwear.
Yes it is! While it’s a common misconception that a soft insole or shoe will alleviate foot pain, the reality is that “soft” also means “unstable”. Although it may provide temporary relief by reducing pressure, it introduces instability, leading to an uneven distribution of loads within the structures of the foot. In many cases of painful musculoskeletal syndromes in the foot, the root cause is premature wear of the shoe, resulting in asymmetric deformation in its midsole. This deformation occurs due to the variability of the foot’s movement pattern during athletic activities.
Introducing a specially designed, harder orthotic footbed, addresses this issue by smoothing the contact surface inside the shoe and redistributing compressive loads. This is crucial because these loads are often asymmetrically applied to both the midsole of the shoe and the athlete’s foot. The hard orthotic footbed creates ideal conditions for “homeostasis and wound healing”, promoting a more balanced distribution of pressure and support. Contrary to the notion of softness providing relief, the strategic use of a hard orthotic footbed proves innovative in restoring stability and promoting optimal conditions for healing and comfort.
Each pair of our specialized sports orthotic insoles comes with a pair of specially designed 3D-printed removable parts, ensuring a proper adaptation to different shoes. This innovative feature doesn’t compromise your comfort, safety, or the overall performance of the orthotic sole and athletic shoe combination. The packaging includes a printed QR Code, directing you to detailed instructions for using your new orthotic insoles and their 3D-printed additions.
If you are the type of sports person who enjoys a variety of activities, regardless of frequency, the “hybrid model” is the ideal choice. This model seamlessly combines the benefits of our customized carbon shell, high-quality peripheral covers, and smart 3D-printed additions with a more elastic and versatile front part. This ensures a comfortable fit in a range of shoes without sacrificing comfort or performance of the whole (shoe – custom insole).
Of course not. Each pair of our specialized sports orthotic insoles comes with a pair of specially designed 3D-printed removable parts, ensuring a proper adaptation to different shoes. This innovative feature doesn’t compromise your comfort, safety, or the overall performance of the custom orthotic insole and athletic shoe combination. The packaging includes a printed QR Code, directing you to detailed instructions for using your new orthotic insoles and their 3D-printed additions.
If you enjoy practicing a variety of sports and activities, regardless of frequency, then the “hybrid model” is the ideal choice for you. This model seamlessly combines the benefits of a customized carbon shell, high-quality peripheral covers, and smart 3D-printed additions with a more elastic and versatile front part. Most importantly, since you like to practice different sports and therefore it is not possible to know from today where you order “specialized” custom orthotic insoles, which activity will win you in 5 years, the fact that the “hybrid model” custom insoles do not require never replacement, and that they can also get updates, is the ultimate long-term investment for your feet!
Each pair of custom sports orthotic insoles we manufacture, is accompanied by a set of specially designed 3D-printed removable components, meticulously crafted to ensure a precise adaptation to specific sports shoes. This customization is achieved without compromising your comfort or safety, and most importantly, it maintains the overall performance synergy between the orthotic sole and sports shoe. The packaging of the orthotics you receive will feature a printed QR Code, providing convenient access to highly detailed instructions for the proper use of your innovative orthotic insoles and their corresponding 3D-printed additions. This user-friendly approach ensures that you can effortlessly optimize the benefits of your orthotics, tailored to enhance your performance and support in various sports activities.
Certainly, you can seamlessly apply your custom orthotic sports insoles to your everyday shoes, provided they share a similar inner space with your sports shoes for a comfortable fit. The decision to wear them during daily living activities depends on various factors:
It’s important to clarify that experiencing changes in foot size, even in adulthood, is a normal phenomenon influenced by various factors. As clinicians and athletes ourselves, we acknowledge and understand this occurrence firsthand. While our specialized orthotic insoles are durable and do not typically require replacement due to wear and tear, we recognize the need for adjustments if you observe a change in the length of your foot that necessitates purchasing a larger shoe size.
In such case, we will offer you a replacement service, and you will only be responsible for the shipping costs of sending your orthotics to our laboratory. We believe in providing excellent customer service and ensuring that your custom orthotic insoles continue to meet your evolving needs.
Please note that the replacement service due to a change in size is offered free of charge to women over 18yo at the time of the order and to men over 20yo.
After placing your order, we gather crucial data through a comprehensive questionnaire, forming your unique “athlete profile.” This information includes your preferences in sports shoes, any current painful conditions, and the compatibility of your sports shoe size with the length of your feet. If you exclusively use athletic shoes with a wide toe area, we may request you to send us (at your expense) an insole insert to the lab. This serves as a pattern to ensure the perfect fit of your orthotics.
It’s worth noting that if you opt for non-conventional shaped shoes due to painful metatarsals and toes, our CCP’s custom sports insoles are an ideal solution. The patented 3D-printed cell network configuration in the front part of our creations prevents the orthotic insole from folding inside the shoe. Simultaneously, it remains elastic in compression, delivering an unparalleled sense of comfort for your metatarsals and toes. This innovative design ensures that our custom sports insoles seamlessly adapt to your unique footwear choices, enhancing both comfort and performance in unconventional shoe shapes.
After placing your order, you’ll be sent a questionnaire to fill out at your convenience, providing crucial information to our lab. This process should take no more than 15 minutes. The anticipated timeframe to receive your personalized orthotic insoles is approximately 30-35 days from the submission of the questionnaire. This period encompasses the processing of the information gathered and the production of your bespoke sports orthotic insoles. It’s important to note that this timeline is based on the specific production procedures outlined at the top-end of FAQs section. Our primary focus is delivering innovative, premium-quality sports insoles tailored to meet your individual needs.
We handle all shipping expenses up to your doorstep. Please note that we do not assume responsibility for and, consequently, do not provide compensation for any duty charges that may be imposed by your country’s regulations concerning purchases of medico-technological products from third countries (countries outside the EU).
If we have gathered and processed the sensitive information submitted through the questionnaire, and as a result, initiated the production process, the procedure cannot be reversed. This is because resources have already been allocated to produce your customized products, making it impractical to provide a 100% refund in such cases.
You have the flexibility to adjust your listings until we gather and process all sensitive data from the questionnaire and the uploaded videos/scans of your feet. Production processes are not initiated until this information is processed. If the orthotic model you have eventually chosen costs less from the one you initially paid for with your order, production will commence immediately and we will refund the balance within 14 working days. Conversely, if the selected model is more expensive, production will start once our company’s bank account is credited with the balance between the costs of the initial and final order selection.
It is documented that the 100% carbon fiber-made, orthotic shell that we manufacture, doesn’t deform from use, doesn’t wear out over time and it never breaks, even under the most extreme conditions of use. We therefore, guarantee that you will never need to replace them! Moreover, the top covers and middle layers, attached on the orthotic shell are of excellent quality, they have antibacterial properties and they demonstrate supreme wear resistance, compared to EVA/rubber based conventional materials.
Orthotics’ top covers and mid-layers, which they come in direct contact with your moving foot and the bottom of the shoe, will experience uneven shearing, frictional and compression forces, that they will gradually wear them down and therefore will eventually need replacement. Same counts for orthotic’s 3D-printed forefoot parts and removable heel lifts. Their replacement timeframe is determined by the duration and frequency of use. For example for daily/year-round use, replacement from day one, is estimated at approximately 3-4 years for orthotic covers and at 4-5 years for the 3D-printed orthotic parts. Of course, since their wear is affected by the frequency of use and individual’s/sport’s variations in loads distribution, the recommended replacement time frame may be considerably longer or slightly shorter.
For programmed* replacements of orthotics’ top covers, mid-layers and 3D-printed parts, we will only charge you the cost of the replaced consumables. Delivery fees, to send your orthotics to our lab, are covered by you. In the event that the orthotic parts demonstrate considerable signs of wear, prior to the 2-year period from original purchase, we will then cover all replacement costs in full – as long as it is proven that the damage was not due to misuse from the athlete. *for expected time frames on consumable parts replacement, please refer to the first question.
We monitor sports evolution and their effect on sports equipment updates – especially shoes, while we also constantly experiment with new premium materials and advanced manufacturing techniques, while simultaneously processing the above data in AI, combined with countable feedback we receive from athletes, using our prototype products, with one and only goal. To produce sport-specific and completely safe and athlete-friendly orthotic insoles, which they are practical and useful for everyone regardless of sport activity or fitness level.
We strongly believe that we have reached the best possible version of the CCP’s custom-orthotic shell-made 100% from carbon fibers, which intelligently adapts to the momentary needs of the athlete and it never needs replacement. Therefore, for the evolution and specialization of our future orthotic products, we mainly focus on updating and developing the methods and raw materials related to the 3D-printed orthotic parts. At the time of scheduled replacement of your orthotics’ consumable parts, if we’ve upgraded the specific orthotic model that you use, we’ll update yours too, replacing the old and worn parts with the updated new ones. This is our way of generously returning your trust in our technology and innovation.
Being scientists as well as athletes ourselves, at the Custom Carbon Project, we unknowledge that individual human physiology adapts and evolves through a persons’ athletic journey and that so does sports equipment. In our experience, expected changes in somatometric and physiological characteristics, which they may require orthotic properties review, can occur every 5 years of systematic training or so. This timeframe coincidentally is very close to the projected time for the scheduled replacement of the consumable parts in CCP’s orthotic models. So in the event that you contact us about major changes in your sports characteristics, we will kindly ask you to fill out the data collection questionnaire again, so that your database can be updated and AI-based algorithm can decide on the properties of the consumables that will be replaced. The next pair of custom orthotics that you will receive back from as, will not only be brand new, but also customised meet your new potential!
If you wish to submit a product request, make a product query, report a manufacturing defect, inquire about B2B partnerships, have a health practitioner inquiry, or any other matter, please do not hesitate to use our contact form. We will promptly respond to your message.
Book a Zoom call with one of our knowledgeable experts who will guide you through our product information and answer any queries you may have.
Yes, ensuring the security of your personal information is a top priority. We have implemented stringent measures and adhere to industry best practices to safeguard your data.
For more details, you can read our privacy policy.
After completion of your sport orthotic model purchase, critical data collected from a customized questionnaire and a video of your foot (or 3D-scans of your feet taken from heath practitioner) are automatically uploaded to our database for further processing, in order to begin the customization process in the lab, as follows:
All three documented predisposing factors, leading to overuse injury (sudden increase in training volume, sudden increase in training frequency, training exclusively on hard surfaces) are associated with the application of shocks on the athlete’s body (generated from the reaction force imposed on every contact with the ground). Since 1958 to date, where the first modern athletic shoe released, statistics verify that any new technology incorporated into sports shoes, no matter how “creative” for its time it has been, fails to reduce the incidence rate of over-use injuries.
Since anti-vibration shoe-implemented technologies have not managed effectively over-use injuries, research turned in a new direction. According to the latest scientific data, every human tissue (muscles, tendons, bones, fascia), even in the state of rest, vibrates, while the frequency of vibration for each tissue along the lower limb is different. Every shock, generated by athlete’s contact with the ground, also generates vibrations that are amplified by human’s no contractile tissue oscillation. When the frequency of the induced vibration is tuned to the resting vibration frequency of the tissue(tissue resonance phenomenon), then microtrauma is caused. The size and extent of tissue microtrauma is proportional to the intensity and duration of the vibration/resonance, as happens in the scenario of wind/earthquake forces applied on a bridge.
The above explain why the repetitive movement pattern of running activity, enhances the resonance effect and therefore it accounts for the high incidence of over-use injuries in the sport, as well as the ineffectiveness of tested technologies in running shoes. In fact, there are also indications that high-elastic and energy return modern running shoe’s midsoles (“rebound”, “boost”, “react” technologies, etc.) can enhance the phenomenon of tissue vibration resonance in amateur runners, with the consequences mentioned above. The sport-specific, customized, 100% carbon-made orthotic insoles that we manufacture, significantly contribute to tissue vibration attenuation.
Sports performance depends on variable and different factors for every sport, such as aerobic endurance, anaerobic threshold tolerance, strength, speed, explosion, skill etc. However, the indisputable denominator of all, is the assurance of uninterrupted frequency of training stimulus on a daily basis, combined with sufficient metabolic recovery between training sessions, to assimilate training adaptations and minimize risk of injury.
The unique material properties and their case-specific combinations, for the customization of every pair of sports insoles that we produce, exhibit unique properties that protect athletes from overuse injuries, but also increase sport performance in two ways. Directly, by significantly minimizing the phenomenon of tissue resonance, thus limiting neuromuscular fatigue and improving the performance of the athletic shoe by facilitating kinetics and extending their use life span. Indirectly, by promoting optimal recovery in the musculoskeletal system from limiting the metabolic “debt” between frequent training sessions.
The customization process that we follow for the production of our orthotic insoles is not limited to an anatomical fit, based only on athlete’s feet mold. Contrary to anything similar in the global market, we manufacture each pair of orthotics insoles, calculating the biomechanics of each sport and the individual athlete’s characteristics (sports-specific and customized).
We use analytical data collection methods and innovative raw materials (100% carbon fiber impregnated with aerospace-grade resins and carbon-powder 3D-printing), which demonstrate product properties never reported before on a global scale, such as direct sports performance enhancement, improved athletic shoe’s performance, expansion of shoe’s use life span and overuse injuries prevention by minimizing tissue vibration resonance.
And all the above in an unbeatable cost-effectiveness package, that loves the planet and respects the athlete/consumer, because our products last forever. CCP’s custom orthotic insoles never deteriorate, deform, wear or break from use. That is why no periodic replacement is required! In a planet that mandates efficient and friendly technologies, forcing athletic footwear companies to use recyclable materials, documented to exhibit finite properties and short periods of effective use from purchase, the Custom Carbon Project customized orthotics will be the best long-term investment you’ve ever made for your prosperity in your sport!
Should you not sure of which specialized sports orthotic model best meets your needs, you can book an online session with our specialist health clinician, following the link here. With Stelios Petroutsos, you will discuss the specifics of your activity, painful clinical conditions that may be bothering you and anything else concerns you, on how to decide the most suitable orthotic insole model for you.
Stelios Petroutsos is a Specialist Musculoskeletal & Sports Physio, with 22 years of clinical experience under a rich academic background and expertise with athletes of all levels (you can read his CV by following the link here). Needles to mention that a session with Stelios will not focus only on the manufacture of orthotics. You can discuss anything related to his field of expertise, such as methods to safely return to your sport after injury, strength training programs to prevent or treat musculoskeletal injuries, alternative training methods during the recovery phase, investigate predisposing factors leading to recurrent injuries and any other multi-factorial issues that may concern you.
In order to manufacture your orthotics, we initially create a 3D-model of your foot that allows for the creation of a mold, on which the carbon-made orthotic shell is “built”. This way, we ensure a fully customized, anatomical and safe fit. We are not limited though on an anatomical application and this is because we responsibly consider that a “static cast” has limited relevance to the function of the foot during dynamic walking or even more in different sport activities (eg running in a straight line in the marathon Vs. diagonal movement during basketball Vs. constantly changing movement pattern while running on uneven terrain with steep slopes).
For all of the above, we developed an AI driven software that correlates all the data we collect from a special questionnaire and from 3D-scans of your feet, to form a unique athlete’s profile. An automated decision-making algorithm is then applied, which determines both the layering of the front 3D-printed part of your orthotics, as well as the orientation and layering of the pre-impregnated carbon fiber fabrics, onto the mold.
Following each step of the above unique methodology, we create orthotics that they demonstrate specialized properties for every sport and for the individual athlete, which they don’t however “manipulate” the spontaneous movement pattern, shifting excessive loads to other tissues. Contrary to the outdated paradigm of “flat feet correction” (pronation) and the utopian concept of “lower extremity alignment”, our creations will benefit you by working in synergy with the athletic shoe, because they will immediately improve energetics and running economy, by “fine tuning”/adjusting the characteristics of the sports shoe (“cushioning”, “drive”, “comfort”, “drop”, “geometry”, “fit”, “rebound”).
Moreover, the removable 3D-printed heel lifters that accompany each CCP pair of customised insoles, also serve in supporting anatomical inequalities on legs length. At this point, it is fair enough we think, to reverse your initial query, such as: “are traditional orthotics safe for use in sports, since they are made from conventional raw materials that they wear out immediately, and whose prescription is exclusively based only on anatomical cast of the foot, without taking into account the biomechanics of the sport, the individual athlete and the characteristics of the athletic shoe?”
Contrary to the outdated model of foot “pronation” correction and “lower extremity alignment”, well documented in our days to shift unwanted loads across the lower extremity during athletic activity, our custom orthotics work in synergy with the athletic shoe, to directly improve forces (“energetics”) and running economy, through “fine tuning”/adjustment of shoe’s properties, thus preventing overuse injuries while at the same time improving performance, regardless of sport fitness and activity levels.
It is also documented that performance optimization significantly reduces musculoskeletal metabolic “debt”. Therefore, the use of CCP specialised orthotic insoles, accelerate recovery of the musculoskeletal system between frequent and demanding training sessions, which also indirectly enhances sports performance in the long term, since it reduces overuse injury risk during blocks of high frequency and high intensity training sessions. Moreover, the use of CCP orthotic insoles significantly extend athletic shoe’s lifespan by normalizing the contact surface inside the shoe and thus redistributing compressive loads usually applied asymmetrically on the midsole, because of athletes’ foot strike variability (heel strike, over-striding, mid-strike/forefoot strike etc).
Finally, specially designed 3D-printed removable components that accompany each pair of CCP orthotic insoles, ensure a perfect fit in different sports shoes, so that comfort and top performance of the shoe-athlete sum is always achieved.
Of course you can! After completing purchase of the orthotic model that best serves your sports activity, then a personalization process follows. You will be asked to complete a 10′ duration detailed questionnaire and then upload all examination data* that you may hold. All data provided will feed our AI-based manufacturing software, to determine the production details of your specialised sports orthotic insoles.
*it is not mandatory to consult a health practitioner to provide as with data from clinical findings. It’s an additional option that we offer to those who they already hold examination data. A video recording of your feet or true 3D-scanning (if your smart devise has true-depth camera) is OK for us, to conduct a full customization process.
Our original orthotic insole prescription algorithm, the Adaptive Biomechanics Concept (ABC), has evolved through 22 years of documented clinical practice and feedback from thousands of athletes, under the strict framework of a strong academic background. The ABC algorithm is a continuously, adapting decision tree, fed by analytical data of the individual athlete and his activity, in order to optimize the custom production process of each orthotic insole (geometry, hardness, size, combination of layering of materials, etc.). For more than 10 years we update and teach the ABC methodology to health practitioners, who they apply it with complete success, thus confirming the validity and reliability of our methodology. Finally, by using AI and AR-based software we ensure the reliable transfer and optimal utilization of your data in the lab.
A web-platform short questionnaire, guides the athlete (under the principles of the “Adaptive Biomechanics Concept”) to provide useful data that optimize the custom production process of your orthotic soles. Then, an AR-based web-app which integrates machine vision, guides you to easily video your feet by using the camera of any smartphone or tablet (should you already hold 3D-scans of your feet, or motion video analysis taken from a health practitioner*, you can upload it to our database directly, instead of the video recording process). Our AI-powered software correlates all data provided from the questionnaire and feet 3D-scans, to form a unique athlete’s/subject profile. An advanced decision-making algorithm then determines both the custom layering of the 3D-printed anterior part of the orthotic, as well as the orientation and layering of the pre-impregnated carbon fabrics onto the mold. With heat application then, under vacuum conditions, the construction hardens and the orthotic frame is ready. This way, each carbon-made orthotic shell is unique, both in terms of surface geometry (anatomical fit) and in terms of its properties (tolerance to curvature/torsion/compression in different levels of motion). Production of the custom orthotic insole is then finalized, by assembling the individual parts of the orthotic model initially ordered (step one). That is, the attachment of the anterior carbon powdered, 3D-printed part, on the orthotic shell plus the addition of all protective covers. From all the above, it is clear that what you will receive in your hands, is cut and sewn to your measurements for real.
*it is not mandatory to consult a health practitioner to provide as with data from clinical findings. It’s an additional option that we offer to those who they already hold examination data. A video recording of your feet or true 3D-scanning (if your smart devise has true-depth camera) is OK for us, to conduct a full customization process.
Yes, it will! The well documented predisposing factors leading to overuse injuries include sudden increase in total running kilometers, sudden increase in training frequency and training exclusively on hard surfaces. These factors are linked to the generation of shocks to your body, stemming from the reaction force upon ground contact. Despite the evolution of athletic shoe technology, since the release of the first modern athletic shoe in 1958, statistics affirm that, to date, no creative technological advancements have effectively reduced the incidence of overuse injuries.
In response to the limitations of anti-vibration technologies, current research has taken a new direction. Recent scientific data reveals that human tissues (muscles, tendons, bones, fascia) exhibit vibrations even in a state of rest. Each tissue along the lower limb has a distinct frequency of vibration. Ground contacts generate shocks that amplify tissue oscillation. When the induced vibration frequency aligns with the resting vibrational frequency of the tissue through “system tuning,” microtrauma then can occur over time. The size and extent of microtrauma are directly proportional to the intensity and duration of the imposed vibration/resonance, akin to the effects observed in a bridge during wind or earthquakes.
The repetitive movement pattern of running enhances the resonance effect, thus contributing to the high incidence of overuse injuries. This phenomenon also explains the ineffectiveness of established technologies in running shoes. Interestingly, there are indications that high elasticity and energy return from specialy designed midsoles in sports shoes, such as “rebound”, “boost”, “react” technologies, may exacerbate tissue coordination in amateur runners, leading to known negative effects.
In contrast, our sports-specific, custom-made carbon orthotic insoles have been documented to significantly reduce tissue coordination. This suggests a promising avenue for addressing the challenges associated with overuse injuries in runners, offering a tailored and effective solution in the ongoing pursuit of injury prevention.
It’s a common misconception to believe that opting for a softer insole or athletic shoe will alleviate foot pain. However, the reality is that a “soft” surface can introduce instability, leading to an uneven distribution of loads within the structures of the foot. While it may provide temporary relief from pressure, it simultaneously sets the stage for irregular weight distribution.
In the majority of painful musculoskeletal syndromes affecting the foot, the root cause often lies in premature wear and subsequent asymmetric deformation of the midsole in athletic shoes. This deformation results from the varying spontaneous movement patterns of the foot during athletic activities. Introducing a firm orthotic footbed addresses this issue by smoothing the contact surface inside the shoe. By doing so, it redistributes compressive loads, which are otherwise applied asymmetrically to both the midsole of the shoe and the athlete’s foot. This corrective measure creates optimal conditions for “homeostasis and wound healing,” fostering a more stable and balanced environment for the foot.
The “abdominal-adductor syndrome” derives its name from well-documented factors that lead to localized pain in the front part of the pelvis during sports activities. This syndrome is characterized by the weakness or asymmetrical function of an athlete’s abdominal and adductor muscles surrounding the pelvis. While the manifestation appears as muscular, at a pathophysiological level, it primarily involves a stress fracture on the pubic bone, to which the aforementioned muscle groups are attached.
During the return to sports activity post a stress fracture, it becomes crucial not only to rehabilitate muscle function but also to minimize harmful vibrations in the lower limb tissues generated from ground contact. This precaution is particularly significant to prevent recurrence, which is a common concern in the first six months after resuming training and competition.
Recent insights into sports injuries highlight the resonance phenomenon between the vibrational frequency of tissues and the frequency of oscillation imposed on them by external shocks as a dominant predisposing factor in bone and tendon injuries.
We proudly assert that the custom-made sports orthotic insoles crafted at Custom Carbon Project effectively mitigate the resonance phenomenon. As such, their application during the return to sport phase after injury is not only beneficial but also imperative. Our custom orthotic insoles play a crucial role in providing the necessary support to minimize harmful vibrations, contributing to a more secure and expedited recovery process for your return in sport after a stress fracture.
Otherwise pain in the butt just below the bone of the pelvis that we rest on, when sitting on a chair. A common pain condition in speed or endurance runners with the dominant predisposing causes being weakness in the calf muscles, altered running biomechanics and running shoe geometry distortion (usually sedimentation of shoe’s midsole along the heel area).
By fitting in your sports shoes the CCP’s carbon fiber-made custom sports insoles, you will immediately experience an enhanced shoe performance during forward transition and improved midsole geometry. Moreover, our sports insoles significantly limit tissue vibration resonance, a phenomenon known to expedite neuromuscular fatigue which contributes to harmful running pattern alteration.
That is, pain on the outer side of the hip which may originate from the gluteal muscle tendon insertion on the greater trochanter or trochanteric bursa compression due to a tight iliotibial band. This condition can be influenced by various predisposing factors. Notably, poor pelvic stabilization from surrounding muscles and prolonged pronation of the foot and ankle during the single-leg stance phase in running are significant contributors. These factors alter the optimal movement pattern of athletes, leading to an increase in tension along the iliotibial band.
Traditional approaches like stretching and physical interventions may offer temporary relief, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee. Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and normalizing tension in the iliotibial band.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain on the outside surface of the knee, which may radiate slight above or below the joint, caused from excessive pressure, combined with friction, of over-tensioned iliotibial band against sensitive tissues in the area. This condition can be influenced by various predisposing factors. Notably, poor pelvic stabilization from surrounding muscles and prolonged pronation of the foot and ankle during the single-leg stance phase in running are significant contributors. These factors alter the optimal movement pattern of athletes, leading to an increase in tension along the iliotibial band.
Traditional approaches like stretching and physical interventions and taping applications may offer temporary relief, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee. Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus normalizing tendon uneven loading.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain in front of the knee due to excessive compressive and/or shearing loads applied on the tendon. This condition can be influenced by various predisposing factors. Notably, poor pelvic stabilization from surrounding muscles and prolonged pronation of the foot and ankle during the single-leg stance phase in running are significant contributors. These factors alter the optimal movement pattern of athletes, leading to dynamic knee valgus deformity in single stance phase.
Traditional approaches like stretching and physical interventions and taping applications may offer temporary relief, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus removing undue loads on the patellar tendon. Additionally, the 3D-printed insole removable parts enable intelligent parameterization of the sports shoe’s geometry. This functionality allows for effective intervention at different stages of tendon pathology, allowing users to adjust the shoe’s drop—with your purchase you will receive analytical manual of how to optimally use the removable orthotic heel lifts.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link
That is, pain at the front and medial surface of the lower third of the shin which gets worse with sports, especially running sprinting and change of direction. This condition can be influenced by various predisposing factors. Notably, asymmetric development of loads on the tibia due to athlete’s altered movement pattern, uneven shoe’s midsole geometry deformation and the phenomenon of resonance of tissue vibration from the imposition of shock with each step stand out (for more details see answer to question “do CCP custom orthotic insoles protect me from injuries?”) are significant contributors. Physiotherapy, compression tights or abstinence from the sport help to reduce symptoms, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus removing unfair loads from the shin
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain at posteriorly and above the heel, that may be due to excessive compressive loads on the broad insertion of the tendon on the calcaneal bone, or shearing forces at tendon’s mid-portion. This condition can be influenced by various predisposing factors. Notably, worn out shoe’s midsole geometry, poor pelvic stabilization from the surrounding muscles and prolonged foot and ankle pronation during single-leg support in running, are significant contributors. These factors alter athlete’s optimal movement pattern leading to dynamic knee valgus deformity and uneven tendon loading.
Traditional approaches like physical interventions and muscle strengthening may offer temporary relief, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus removing undue loads on the Achilles tendon. Additionally, the 3D-printed insole removable parts enable intelligent parameterization of the sports shoe’s geometry. This functionality allows for effective intervention at different stages of tendon pathology, allowing users to adjust the shoe’s drop—with your purchase you will receive analytical manual of how to optimally use the removable orthotic heel lifts.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, drugs with adverse effects on tendons like statins, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain in the front and medial surface of the lower third of the shin that can extend up to the inside of the ankle joint. This condition can be influenced by various predisposing factors. Notably, prolong pronation of the foot and ankle during single stance phase in running, poor pelvic stabilization from surrounding muscles and worn out sports shoe geometry are significant contributors. These factors lead to excessive tractional and/or compression forces on tibialis posterior tendon.
Physiotherapy, compression tights or abstinence from the sport help to reduce symptoms, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus removing unfair loads from the tibialis posterior tendon.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain or even burning under the foot, along the arch of the foot. Among other predisposing factors, worn shoe’s geometry, stiff ankle joint towards dorsi-flexion and/or prolonged pronation of the foot and ankle during single-leg support in running stand out. These contributors usually alter athlete’s movement pattern, leading to excessive tensile and/or shearing loads on the plantar aponeurosis, which is now considered anatomically and functionally, as an extension of the Achilles tendon under the foot.
Traditional approaches like physical modalities, deep tissue massage and muscle strengthening may offer temporary relief, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus removing undue loads on the plantar tendon. Additionally, the 3D-printed insole removable parts enable intelligent parameterization of the sports shoe’s geometry. This functionality allows for effective intervention at different stages of tendon pathology, allowing users to adjust the shoe’s drop—with your purchase you will receive analytical manual of how to optimally use the removable orthotic heel lifts.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, worn out athletic shoes, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain or/and burning sensation under the heel, which can extend to the front and inside of the arch of the foot. Among other predisposing factors, worn out shoe midsole geometry, prolonged pronation of the foot and ankle during single-leg support in running stand out. These contributors usually alter athlete’s movement pattern, leading to excessive tensile or compressive loads on the plantar aponeurosis under heel. A condition which may gradually lead to protective calcium deposition on the tendon that looks like a thorn on X-ray investigation.
Traditional approaches like physical modalities, silicone heel lifters and muscle strengthening may offer temporary relief, but long-term benefits are elusive unless the underlying contributing factors are effectively addressed. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizing the athlete’s movement pattern and thus removing undue loads from plantar tendon’s insertion. Additionally, the 3D-printed insole removable parts enable intelligent parameterization of the sports shoe’s geometry. This functionality allows for effective intervention at different stages of tendon pathology, allowing users to adjust the shoe’s drop—with your purchase you will receive analytical manual of how to optimally use the removable orthotic heel lifts.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (such as high training volume, inadequate recovery, muscle imbalances, worn out athletic shoes, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain, burning sensation or/and numbness under the metatarsals that may extend to the toes. Between other predisposing factors, shoes midsole worn out geometry, athletic shoes with narrow toe box area, short shoe’s length and excessive shearing forces on the metatarsals due to prolonged foot and ankle pronation during single-stance in running stand out.
Physical therapy and the application of soft silicone-made inserts do not permanently solve the issue. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizes athlete’s movement pattern and thus removes undue shearing forces on metatarsals. Additionally, the 3D-printed insole removable parts enable intelligent parameterization of the sports shoe’s geometry, while the patented 3D-printed cell network configuration in the front part of the orthotic creates an unparalleled feeling of comfort in your metatarsals and toes. Moreover, our orthotic insoles, cut and sewn to your “correct” measurements, will guide you in choosing the ideal sports shoe size, which is very important in this clinical case.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (diabetes, Morton’s neuroma, worn out athletic shoes, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain or burning under and/or posterior to the big toe that may extend to the arch of the foot. Between other predisposing factors, shoes midsole worn out geometry, short shoe’s length and exsesive shearing forces on the forefoot due to prolonged foot and ankle pronation during single-stance in running stand out. Physical therapy and the application of soft silicone-made inserts do not permanently solve the issue. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizes athlete’s movement pattern and thus removes exsesive forces from forefoot tissues, while the patented 3D-printed cell network configuration in the front part of the orthotic creates unparalleled feeling of comfort for your metatarsals and toes. Moreoever, our orthotic insoles, cut and sewn to your “correct” measurements, will guide you in choosing the ideal sports shoe size, which is very important in this clinical case.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (diabetes, Mortons’ neuroma, worn out athletic shoes, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
That is, pain, burning or numbness in the dorsum of the forefoot that extends to the toes (usually between 3rd and 4th toes). Between other predisposing factors, shoes midsole worn out geometry, short shoe’s length, narrow shoe’s toe box area and excessive shearing forces on forefoot tissues due to prolonged foot and ankle pronation during single-stance in running stand out. Physical therapy and the application of soft silicone-made inserts do not permanently alleviate symptoms, instead they may worsen the issue because they might further restrict the space in the toes. Our carbon fiber-made custom orthotic insoles depart from the outdated model of “pronation correction” and lower extremity “alignment”. Assertions which don’t happen in practice, as athlete’s foot still pronates inside the sports shoe, against foot’s arch over-support – that characterizes conventional orthotics – leading to unfairly shift of loads towards the inside of the knee.
Contrary to old fashioned pronation control model, our sports-specific orthotic insoles work in tandem with athletic shoes to minimize pronation moments and range, during the single support phase in running. This, in turn, enhances running economy, optimizes athlete’s movement pattern and thus removes excessive forces from the forefoot, while the patented 3D-printed cell network configuration in the front part of the orthotic creates unparalleled feeling of comfort for your metatarsals and toes. Moreover, our orthotic insoles, cut and sewn to your “correct” measurements, will guide you in choosing the ideal sports shoe size, which is very important in this clinical case.
It’s crucial to note that while orthotic insoles play a significant role, their singular use does not guarantee the complete elimination of symptoms, especially if other predisposing factors persist (diabetes, nerve double crash syndrome, worn out athletic shoes, etc.). If symptoms persist even after using CCP’s specialized orthotic insoles, we recommend booking an online session with our specialist clinician for personalized guidance. You can schedule your session by clicking on this link.
During the return-to-sports phase following a stress fracture, it is crucial to go beyond restoring muscle function and maintaining fitness. Specifically, there’s a need to address harmful vibrations that induce oscillation in lower limb tissues, aiming to prevent any recurrence—especially common in the initial two months after resuming training and competition.
The resonance phenomenon, wherein the vibrational frequency of tissues aligns with the frequency of oscillation induced by shock, has been identified as a primary predisposing factor in sports injuries affecting bones and tendons. We take immense pride in asserting that the specialized sports insoles crafted by Custom Carbon Project are highly effective in limiting this resonance phenomenon. Consequently, their application during the return-to-sport phase from injury is not only beneficial but is deemed imperative for you who you seek a secure and expedited recovery process towards reaching again your full performance potential.
Recent documentation reveals that vibrations generated during each ground contact while running are amplified by the oscillation of non-contractile tissues. This phenomenon, in addition to factors such as fitness levels, hydration status, and metabolic adaptations, contributes to the predisposition to muscle cramps. The extensive vibrations in tissues not only accelerate neuromuscular fatigue but also serve as a catalyst in the development of this unpleasant and painful condition.
Scientific evidence further suggests that sports shoes with high elasticity and energy return midsoles, featuring technologies such as “rebound,” “boost,” and “react,” may exacerbate the harmful tissue vibration resonance phenomena in amateur runners. In response to these challenges, our sport-specific, customized carbon fiber orthotic insoles have demonstrated their efficacy in significantly reducing tissue resonance. These insoles work synergistically with athletic shoes, enhancing forward propulsion, supporting midsole geometry, normalizing movement patterns, and optimizing musculoskeletal function. Our goal is to provide you with a solution that will minimize muscle cramps development and therefore contribute to an overall improved running experience towards your best performance.
To manufacture your orthotics, we first make a model of your foot to create a mold, on which the carbon fiber orthotic shell is “built”. This is how we ensure a completely customized, anatomical and safe application of our sports orthotic insoles, which are literally cut and sewn for your feet.
Also, unlike the outdated model of pronation control and functional alignment of the foot, which is widely used for the design of conventional orthotic insoles, our orthotic devices don’t manipulate the spontaneous human movement pattern and this is why they don’t support your foot arch firmly.
Because of their firmness, CCP custom insoles can influence athletic shoe’s properties, contrary to the softer conventional custom insoles. In particular, our orthotic sports insoles immediately normalize forces (energetics) and improve running economy and therefore from the very first application you will feel an unexpected freshness in the behavior of your shoes’, stability, balance and facilitation of forward propulsion on every step, without the slightest feeling of uncomfortable pressure on any part of your foot.
Yes, the CCP custom sports insoles are designed to fit seamlessly and securely inside your athletic shoes. This is because, to craft your personalized orthotic insoles we initiate the process by creating a distinct and exclusive mold based on the data extracted from the scan of your feet, ensuring a tailor-made fit with millimeters precision, guaranteeing optimal comfort and support for your unique foot anatomy.
To eradicate any potential size discrepancies, we meticulously assess supplementary information obtained through a comprehensive questionnaire. This includes details such as the sizes of your various sports shoes and the exact length of each foot in centimeters and millimeters. As a tangible outcome of this meticulous process, the Custom Carbon orthotic insoles you receive are not just a product; they are a practical guide in helping you select the ideal size for your athletic shoes, ensuring a harmonious fusion of comfort and performance.
Wearing the specialized orthotic insoles designed for your sports activity in your daily life is hassle-free, as long as your everyday shoes share a similar interior space with your sports shoes, ensuring a proper fit without any issues. If you prefer versatility beyond everyday shoes, you are advised to choose the “hybrid model”. This innovative custom orthotic insole design combines the benefits of the individualized carbon shell with a more elastic front part, facilitating easy adaptation to shoes with narrower toe spaces, spanning from classic sports footwear like football boots and cycling shoes to office shoes and smart casual options.
If you seek a solution without compromises, consider the “Asclepius” model as an additional purchase with your sports orthotic insoles. Crafted primarily for daily use in order to promote optimal recovery between training sessions, it features a more flexible carbon-acrylic orthotic shell and incorporates pronounced curves that seamlessly “hug” the contours of your foot. This unique design provides an unparalleled sense of support and comfort, making it ideal for extended periods of standing and everyday walking.
The “Asclepius” orthotic model stands out as an unrivaled choice for specialized shoes, representing the pinnacle in the global market. Its unparalleled design, featuring developed curves that flawlessly conform to the foot’s anatomy, coupled with a more flexible carbon-acrylic orthotic shell, delivers an extraordinary blend of stability and comfort, making it the perfect companion for mountaineering and skiing boots. The perforated, specially manufactured upper cover ensures ideal breathability and moisture removal, enhancing the overall experience on the mountain.
Moreover, the “Asclepius” excels in providing maximum protection against damaging vibrations, making it an ideal choice for diverse environments such as construction site decks, ships, and factory floors. The reinforced mid-layer crafted from nanotechnology materials (LAR-Midlayer) spans the entire length of the orthotic, offering exceptional insulation against both cold and heat. With its innovative features and unmatched performance, the “Asclepius” stands as the pinnacle choice for those seeking the epitome of support, comfort, and durability in specialized footwear.
Yes it is! While it’s a common misconception that a soft insole or shoe will alleviate foot pain, the reality is that “soft” also means “unstable”. Although it may provide temporary relief by reducing pressure, it introduces instability, leading to an uneven distribution of loads within the structures of the foot. In many cases of painful musculoskeletal syndromes in the foot, the root cause is premature wear of the shoe, resulting in asymmetric deformation in its midsole. This deformation occurs due to the variability of the foot’s movement pattern during athletic activities.
Introducing a specially designed, harder orthotic footbed, addresses this issue by smoothing the contact surface inside the shoe and redistributing compressive loads. This is crucial because these loads are often asymmetrically applied to both the midsole of the shoe and the athlete’s foot. The hard orthotic footbed creates ideal conditions for “homeostasis and wound healing”, promoting a more balanced distribution of pressure and support. Contrary to the notion of softness providing relief, the strategic use of a hard orthotic footbed proves innovative in restoring stability and promoting optimal conditions for healing and comfort.
Each pair of our specialized sports orthotic insoles comes with a pair of specially designed 3D-printed removable parts, ensuring a proper adaptation to different shoes. This innovative feature doesn’t compromise your comfort, safety, or the overall performance of the orthotic sole and athletic shoe combination. The packaging includes a printed QR Code, directing you to detailed instructions for using your new orthotic insoles and their 3D-printed additions.
If you are the type of sports person who enjoys a variety of activities, regardless of frequency, the “hybrid model” is the ideal choice. This model seamlessly combines the benefits of our customized carbon shell, high-quality peripheral covers, and smart 3D-printed additions with a more elastic and versatile front part. This ensures a comfortable fit in a range of shoes without sacrificing comfort or performance of the whole (shoe – custom insole).
Of course not. Each pair of our specialized sports orthotic insoles comes with a pair of specially designed 3D-printed removable parts, ensuring a proper adaptation to different shoes. This innovative feature doesn’t compromise your comfort, safety, or the overall performance of the custom orthotic insole and athletic shoe combination. The packaging includes a printed QR Code, directing you to detailed instructions for using your new orthotic insoles and their 3D-printed additions.
If you enjoy practicing a variety of sports and activities, regardless of frequency, then the “hybrid model” is the ideal choice for you. This model seamlessly combines the benefits of a customized carbon shell, high-quality peripheral covers, and smart 3D-printed additions with a more elastic and versatile front part. Most importantly, since you like to practice different sports and therefore it is not possible to know from today where you order “specialized” custom orthotic insoles, which activity will win you in 5 years, the fact that the “hybrid model” custom insoles do not require never replacement, and that they can also get updates, is the ultimate long-term investment for your feet!
Each pair of custom sports orthotic insoles we manufacture, is accompanied by a set of specially designed 3D-printed removable components, meticulously crafted to ensure a precise adaptation to specific sports shoes. This customization is achieved without compromising your comfort or safety, and most importantly, it maintains the overall performance synergy between the orthotic sole and sports shoe. The packaging of the orthotics you receive will feature a printed QR Code, providing convenient access to highly detailed instructions for the proper use of your innovative orthotic insoles and their corresponding 3D-printed additions. This user-friendly approach ensures that you can effortlessly optimize the benefits of your orthotics, tailored to enhance your performance and support in various sports activities.
Certainly, you can seamlessly apply your custom orthotic sports insoles to your everyday shoes, provided they share a similar inner space with your sports shoes for a comfortable fit. The decision to wear them during daily living activities depends on various factors:
It’s important to clarify that experiencing changes in foot size, even in adulthood, is a normal phenomenon influenced by various factors. As clinicians and athletes ourselves, we acknowledge and understand this occurrence firsthand. While our specialized orthotic insoles are durable and do not typically require replacement due to wear and tear, we recognize the need for adjustments if you observe a change in the length of your foot that necessitates purchasing a larger shoe size.
In such case, we will offer you a replacement service, and you will only be responsible for the shipping costs of sending your orthotics to our laboratory. We believe in providing excellent customer service and ensuring that your custom orthotic insoles continue to meet your evolving needs.
Please note that the replacement service due to a change in size is offered free of charge to women over 18yo at the time of the order and to men over 20yo.
After placing your order, we gather crucial data through a comprehensive questionnaire, forming your unique “athlete profile.” This information includes your preferences in sports shoes, any current painful conditions, and the compatibility of your sports shoe size with the length of your feet. If you exclusively use athletic shoes with a wide toe area, we may request you to send us (at your expense) an insole insert to the lab. This serves as a pattern to ensure the perfect fit of your orthotics.
It’s worth noting that if you opt for non-conventional shaped shoes due to painful metatarsals and toes, our CCP’s custom sports insoles are an ideal solution. The patented 3D-printed cell network configuration in the front part of our creations prevents the orthotic insole from folding inside the shoe. Simultaneously, it remains elastic in compression, delivering an unparalleled sense of comfort for your metatarsals and toes. This innovative design ensures that our custom sports insoles seamlessly adapt to your unique footwear choices, enhancing both comfort and performance in unconventional shoe shapes.
After placing your order, you’ll be sent a questionnaire to fill out at your convenience, providing crucial information to our lab. This process should take no more than 15 minutes. The anticipated timeframe to receive your personalized orthotic insoles is approximately 30-35 days from the submission of the questionnaire. This period encompasses the processing of the information gathered and the production of your bespoke sports orthotic insoles. It’s important to note that this timeline is based on the specific production procedures outlined at the top-end of FAQs section. Our primary focus is delivering innovative, premium-quality sports insoles tailored to meet your individual needs.
We handle all shipping expenses up to your doorstep. Please note that we do not assume responsibility for and, consequently, do not provide compensation for any duty charges that may be imposed by your country’s regulations concerning purchases of medico-technological products from third countries (countries outside the EU).
If we have gathered and processed the sensitive information submitted through the questionnaire, and as a result, initiated the production process, the procedure cannot be reversed. This is because resources have already been allocated to produce your customized products, making it impractical to provide a 100% refund in such cases.
You have the flexibility to adjust your listings until we gather and process all sensitive data from the questionnaire and the uploaded videos/scans of your feet. Production processes are not initiated until this information is processed. If the orthotic model you have eventually chosen costs less from the one you initially paid for with your order, production will commence immediately and we will refund the balance within 14 working days. Conversely, if the selected model is more expensive, production will start once our company’s bank account is credited with the balance between the costs of the initial and final order selection.
After placing your order, you’ll be sent a questionnaire to fill out at your convenience, providing crucial information to our lab. This process should take no more than 15 minutes. The anticipated timeframe to receive your personalized orthotic insoles is approximately 30-35 days from the submission of the questionnaire. This period encompasses the processing of the information gathered and the production of your bespoke sports orthotic insoles. It’s important to note that this timeline is based on the specific production procedures outlined at the top-end of FAQs section. Our primary focus is delivering innovative, premium-quality sports insoles tailored to meet your individual needs.
We handle all shipping expenses up to your doorstep. Please note that we do not assume responsibility for and, consequently, do not provide compensation for any duty charges that may be imposed by your country’s regulations concerning purchases of medico-technological products from third countries (countries outside the EU).
If we have gathered and processed the sensitive information submitted through the questionnaire, and as a result, initiated the production process, the procedure cannot be reversed. This is because resources have already been allocated to produce your customized products, making it impractical to provide a 100% refund in such cases.
You have the flexibility to adjust your listings until we gather and process all sensitive data from the questionnaire and the uploaded videos/scans of your feet. Production processes are not initiated until this information is processed. If the orthotic model you have eventually chosen costs less from the one you initially paid for with your order, production will commence immediately and we will refund the balance within 14 working days. Conversely, if the selected model is more expensive, production will start once our company’s bank account is credited with the balance between the costs of the initial and final order selection.
If you wish to submit a product request, make a product query, report a manufacturing defect, inquire about B2B partnerships, have a health practitioner inquiry, or any other matter, please do not hesitate to use our contact form. We will promptly respond to your message.
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For more details, you can read our privacy policy.
